PEKO Precision Products: Navigating the Dynamic Landscape of Engineering

         

The Evolution of Electromechanical Solutions!

The field of electromechanical engineering stands at the forefront of technological innovation, constantly evolving to address the dynamic challenges presented by advancing industries. This dynamic landscape demands adaptable solutions and innovative approaches to propel industries forward.

In the realm of electromechanical engineering, PEKO Precision Products emerges as a leading entity renowned for its pioneering solutions and commitment to excellence. With nearly six decades of industry experience, PEKO has evolved from a modest enterprise to a powerhouse offering comprehensive manufacturing solutions that transcend conventional boundaries.


Mark Frosino: NPI Project Manager at PEKO Precision Products

Mark Frosino, an NPI Project Manager at PEKO Precision Products, exemplifies the organization’s ethos of innovation and industry leadership. His journey within PEKO spans two decades, marked by unwavering dedication to addressing complex challenges and driving continuous improvement. As a pivotal figure within PEKO’s NPI initiatives, Mark’s enduring enthusiasm and commitment underscore the organization’s pursuit of excellence and transformative innovation.


Embracing Innovation

During his tenure pursuing a Mechanical Engineering degree, Mark Frosino seized the opportunity to engage in a summer internship at PEKO Precision Products, where he undertook a variety of co-op level tasks ranging from detailing prints to assisting on the shop floor. This experience served as a catalyst for Mark’s discovery of his passion for addressing electromechanical challenges across diverse technologies, products, and industries, fostering an enduring fascination with the field’s dynamic nature. Encouraged by the prospect of perpetual growth and stimulation, Mark embarked on a career path in this domain upon completing his college education.


Mark’s journey has been characterized by a steadfast commitment to innovation and adaptation, which is evident in his transition into various roles within PEKO’s NPI (New Product Introduction) group over the span of two decades. This trajectory has not only reinforced his appreciation for the ever-evolving landscape of electromechanical engineering but has also underscored his resilience and adaptability in navigating the complexities inherent in the field. With each passing day, Mark embraces new challenges as opportunities for learning and innovation, enriching his professional journey with a continuous pursuit of excellence.

Mark Frosino’s enduring enthusiasm and dedication serve as a cornerstone of PEKO Precision Products’ NPI initiatives, embodying the organization’s ethos of innovation and industry leadership. His unwavering commitment to addressing complex challenges and driving continuous improvement reflects a profound understanding of the transformative power of electromechanical engineering in shaping the future of technology and industry.


Transforming Manufacturing

With a legacy spanning nearly six decades, PEKO has undergone a transformation from a modest job shop to a formidable entity offering comprehensive manufacturing solutions that transcend conventional contract manufacturing boundaries. Over the years, the company has cultivated an unparalleled array of resources and capabilities, positioning itself as a leader in the industry.


In essence, PEKO operates as a contract manufacturer specializing in the production of electromechanical equipment and products for a diverse clientele. However, what distinguishes PEKO is its NPI Group, renowned for its exceptional engineering prowess, which underpins the company’s ability to tackle even the most intricate manufacturing endeavors. This unique blend of manufacturing prowess and engineering acumen empowers PEKO to craft tailored solutions that meet the individual requirements of each client, whether it involves prototyping, testing, or full-scale production.


The company’s origins trace back to a modest three-person tool and die shop in a basement. Initially focusing on component fabrication, PEKO expanded its scope to encompass small assembly builds and product integration, thus offering holistic solutions to its clients. Concurrently, the need for testing and verification led to the establishment of PEKO’s System Division, which is dedicated to designing and constructing automation tests and assembly stands. Over time, this division evolved to undertake product and process development projects, ultimately transforming into the NPI Division (New Product Introduction).

Presently, PEKO stands as a premier provider of assembly and manufacturing services, boasting eight facilities and over 400,000 square feet of space dedicated to CNC machining, sheet metal fabrication, welding, powder coating, painting, and electrical assembly. Through strategic evolution and adaptability, PEKO has cemented its position as an end-to-end solution provider, catering to clients across various industries and enabling them to realize their visions and ambitions.


Navigating Transformative Changes

Mark Frosino observes significant shifts unfolding in the manufacturing landscape, driven by two key factors. Firstly, the advent of Industry 4.0 heralds a digital revolution, prompting meticulous evaluation within PEKO Precision Products regarding the integration of cutting-edge technologies. The team rigorously assesses software, operational methodologies, and tools to optimize efficiency and facilitate seamless communication across the organization. While some innovations have shown promise, others are subject to ongoing refinement to align with operational needs effectively.

Moreover, Mark notes a profound transformation in PEKO’s workplace culture, transitioning from a traditional “blue-collar” ethos to a more socially oriented environment emphasizing work-life balance. Having experienced this evolution firsthand, Mark highlights how PEKO supports employees in achieving personal milestones alongside professional growth. As a manager, he endeavors to nurture a similar supportive atmosphere within his team, fostering an environment conducive to holistic development and well-being.


Building Partnerships Through Comprehensive Understanding

At PEKO, a strong emphasis is placed on comprehensively understanding customers’ objectives and challenges. During initial meetings, pertinent questions are posed, and attentive listening is employed to gain insight into customers’ short-term and long-term goals. While technical aspects hold significance within PEKO’s scope, inquiries extend beyond to encompass the overall business, team, history, and other relevant facets, fostering a robust partnership. Through these interactions, including Q&A sessions and discovery efforts, a solid foundation is established for a productive and mutually beneficial relationship.

PEKO leverages its extensive range of operations and engineering capabilities, bolstered by its Quality Management System (QMS), to wield a flexible toolkit tailored to meet each customer’s unique needs or project requirements. Drawing from decades of experience spanning various industries, PEKO has amassed a rich portfolio of best practices, which are selectively applied to new projects as appropriate. Rejecting a one-size-fits-all approach, PEKO meticulously evaluates each customer and project to determine the most suitable strategy on a case-by-case basis. This dynamic approach fosters true innovation, enabling the utilization of requisite resources and leveraging past experiences to deliver optimal value to every customer served.


Enhancing Client Engagement Through Customized Solutions

To provide tailored solutions to clients, prioritizing activities aimed at understanding the customer and their project expectations is essential. At PEKO, a set of tools has been developed to facilitate the breakdown of diverse specifications and requirements into a more manageable format. One highly effective method involves categorizing these requirements into “wants,” “needs,” and “shalls.” This approach offers a clear distinction between the customer’s preferences, functional necessities, and legal requirements. By prioritizing and organizing these specifications, PEKO can adeptly navigate numerous requirements and deliver bespoke solutions that align precisely with the needs of its customers.


Navigating Challenges

Throughout his 20-year tenure in the industry, Mark Frosino has embraced the dynamic nature of his work, recognizing each day as an opportunity for growth and problem-solving. At PEKO Precision Products, where the emphasis lies on providing tailored solutions rather than proprietary products, Mark has honed his expertise in addressing intricate engineering and manufacturing challenges. Clients rely on PEKO’s innovative approach to deliver groundbreaking solutions, often venturing into uncharted territories to surpass conventional limitations.

Mark has come to understand that adaptability is paramount in navigating the diverse landscape of projects encountered at PEKO. As problem solvers, the team thrives on out-of-the-box thinking and continual adaptation to devise creative solutions that align with evolving client needs. While drawing from past experiences, Mark acknowledges the uniqueness of each project and approaches them with a fresh perspective, fostering a culture of innovation and collaboration. Working closely with internal teams and clients alike, Mark ensures that every solution meets the highest standards of excellence.


Project Maturity Assessment

At PEKO Precision Products, a structured approach is adopted to assess project maturity levels, ensuring comprehensive understanding and mitigating risks. Aligning with industry standards like Manufacturing Readiness Levels (MRLs), PEKO employs a phased strategy encompassing Discovery, Concept, Design, Prototype, and Qualification stages. Through this method, technical and commercial risks are minimized for both clients and PEKO, supported by tools such as Critical Parameter Worksheets, Compliance Matrix, and design reviews tailored to specific project needs.

Emphasizing the significance of early definition of technical requirements, PEKO collaborates closely with clients to establish clear project parameters. While clients often provide detailed design documentation, PEKO offers collaborative solutions for cases where such documents are unavailable, ensuring alignment and clarity throughout the project lifecycle. Recognized for its effectiveness, PEKO’s phased approach garners appreciation from clients, enabling proactive risk management and adaptability. Collaborative efforts facilitate necessary adjustments, culminating in accurate scoping and quoting for subsequent project phases. For streamlined processes, PEKO offers tailored solutions, including training initiatives and pre-production builds, aiming to expedite project timelines while ensuring client success and operational stability.


Building Strong Relationships Through Custom Solutions


Establishing Strong Partnerships

To initiate enduring relationships built on mutual benefit, PEKO employs a comprehensive assessment process to ascertain compatibility. This approach aims to foster robust partnerships grounded in shared values and sustained success.


Key Evaluation Factors:

  • The project’s commercial viability and alignment with margin expectations are analyzed to gauge market feasibility.
  • The suitability of the technology is assessed, considering core scientific viability, understanding of critical parameters, novelty, and strength of intellectual property.
  • Cultural alignment between organizations is examined, emphasizing the potential for seamless collaboration not only for the current project but also for future endeavors.

Tailoring the Experience

At PEKO, every project is approached with a personalized touch. The team collaborates closely with clients to comprehend their specifications, requirements, and end-users. Leveraging existing prints, BOMs, and tribal knowledge, the experts develop customized manufacturing processes aligned with quality standards, lead time, and performance objectives, ensuring the highest level of service.


Promoting Transparent Communication

Recognizing the pivotal role of effective communication, PEKO assigns a dedicated program manager to new clients. This individual works closely with clients to coordinate quality, purchasing, and manufacturing aspects, providing progress updates, addressing queries or concerns, and offering support throughout the project lifecycle. This approach fosters transparency and accountability, facilitating open and consistent communication.


Navigating Challenges Together

In the realm of pioneering technology development, challenges abound. PEKO acknowledges that not all news may be favorable but embraces difficult discussions as opportunities for continued collaboration and growth toward success.


Delivering Exemplary Value

By consistently surpassing expectations, PEKO demonstrates a commitment to customer success, nurturing enduring relationships. Collaborating closely with clients’ engineers, PEKO offers valuable feedback and recommendations to enhance design for manufacturability and assembly (DFMA), thereby improving product functionality, reducing costs, and enhancing efficiency.


Navigating Complex Designs

In a recent project with an emerging alternative energy start-up, a notable demonstration of flexible and innovative solutions significantly contributed to its success. While the start-up focused on developing its core science module, PEKO was entrusted with designing a substantial portion of its Balance of Plant.

The challenge involved integrating all critical components, pipework, and instrumentation essential for their process within an exceptionally small footprint. Moreover, the design underwent frequent modifications concerning component locations and specifications, occurring on a weekly, daily, and even hourly basis.

To ensure seamless collaboration amidst this dynamic environment, PEKO’s engineers actively participated in the start-up’s Slack chat group, facilitating real-time updates and communication between the two teams. Additionally, a “journal” method was devised to transparently share completed work and assess the risk of rework upon requirement updates. A multi-stage design process was also implemented to prevent progressing too far ahead, minimizing the risk of new updates.

Maintaining transparency and clear communication with the customer was paramount throughout the project. Both parties acknowledged the necessity for rapid changes and comprehended the impacts of those alterations.


Ultimately, PEKO’s adaptable and innovative solutions, combined with robust communication and collaboration, successfully accommodated all required components within the confined footprint. As the system undergoes commissioning, this project exemplifies how adaptability and effective communication drive the success of intricate and dynamic designs.


Fostering Growth

At PEKO, a strong emphasis is placed on talent development, with several strategies in place to nurture the growth, development, and creativity of team members. The company boasts a robust co-op program within its engineering groups and accredited apprenticeship programs in various mechanical, electrical, technician, and operator disciplines. These initiatives ensure a continuous influx of fresh talent into the operations, complementing the existing skilled workforce. PEKO prioritizes internal talent nurturing, collaborating closely with employees to devise comprehensive plans for short-term and long-term growth. Additionally, there are plans to integrate a state-of-the-art Learning Management System (LMS) to further enhance and optimize employee development initiatives. By investing in the growth and development of team members, PEKO aims to cultivate a skilled and motivated workforce, contributing to the organization’s ongoing success.


Testimonials
  • “PEKO was able to transition a less than perfectly documented 4000+ part work package into three identical units that we accepted, commissioned, and ran in our factory. I had a great experience working with the PEKO team; they are truly world-class.”

    - Mechanical Engineering Manager, Renewable Energy OEM
  • “We needed to find a true manufacturing partner that could not only build our product but work with our technical team on its design, functionality, and refinement … PEKO worked with all parts of our organization to bring our product to market and stood with us to make that product successful.”

    - Program Manager, Optical Equipment Manufacturer
  • “You guys are really fun to work with! Whether it’s giving design advice, getting us a favorable lead time, or just doing a damn fine job on the sheet metal and powder coating; you guys nail it.”

    - Engineer, Renewable Energy Start-up Company
  • “PEKO is a terrific company, and we can see why that is: you have excellent folks leading the way. Most companies like to say they are on the cutting edge, but PEKO really is.”

    - Special Agent, US Department of Homeland Security
  • “I personally appreciate the knowledge and customer service that comes from PEKO. They’ve been on top of every issue and quick to call in Engineering to work with us.”

    - Procurement, Global Medical Corporation
Awards
  • 2022 Bio/Med Industry Pioneer, Awarded by MedTech
  • 2021 Partner2Win Gold Supplier of the Year, Awarded by BAE Systems Combat Mission Systems